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Rotary Type Dipping Sauce Cup Filling Sealing Machine

how a rotary type dipping sauce cup filling sealing machine works, showing the complete automated process from cup denesting, precise sauce filling, to heat sealing and optional lid capping for hygienic, leak-proof packaging. This machine is ideal for packing ketchup, mayonnaise, chili sauce, soy sauce, salad dressing, and other liquid or semi-liquid condiments with high accuracy and efficiency. You will learn how the rotary indexing system allows multiple stations to operate simultaneously, improving production speed while maintaining consistent filling quality. I also explain key features such as servo piston or pump filling systems, anti-drip nozzles, PLC touchscreen control, and no cup no fill no seal protection. Whether you are a food manufacturer, central kitchen, or condiment producer, this video provides practical insights to help you choose the right dipping sauce cup filling and sealing machine to optimize your packaging line and increase productivity.
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  • KIS-900

  • Chunlai

Rotary type dipping sauce cup filling sealing machine is a compact, high-efficiency packaging system designed to automatically fill and seal small cups with sauces such as ketchup, mayonnaise, chili sauce, soy sauce, hummus, salad dressing, and other condiments. Its rotary indexing design allows multiple operations to run simultaneously, making it ideal for food factories, central kitchens, and condiment manufacturers.

What It Does

This machine completes the full process:

  • Automatic cup denesting

  • Accurate sauce filling

  • Film or foil sealing

  • Optional plastic lid capping

  • Finished cup discharge

⚙️ How It Works

  1. Cup Feeding
    Empty cups are automatically placed into holders on a rotating table.

  2. Sauce Filling

    • Uses piston/pump filling system

    • Suitable for liquids and semi-liquids

    • Ensures accurate, drip-free dosing

  3. Optional Multi-Filling

    • Dual flavor or layered sauces possible

    • Chunky sauces (with particles) supported

  4. Sealing

    • Pre-cut lids or roll film applied

    • Heat sealing ensures leak-proof packaging

  5. Capping (Optional)

    • Snap-on plastic lids for takeaway or retail

  6. Discharge

    • Finished cups exit to conveyor for packing

Key Features

  • Rotary multi-station design for high efficiency

  • High filling accuracy 

  • Anti-drip filling nozzles

  • PLC + touchscreen control (HMI)

  • No cup no fill no seal protection

  • Food-grade stainless steel (SS304/316)

  • Easy cleaning and maintenance

Typical Specifications

Feature

Typical Range

Filling volume

5 ml – 100 ml, customize

Capacity

1200 – 1800 cups/hour

Cup size

30–95 mm diameter, customize

Filling type

Piston / pump

Seal type

Film / foil

Capping

Optional

Applications

  • Ketchup, chili sauce, BBQ sauce

  • Mayonnaise, salad dressing

  • Soy sauce, vinegar

  • Cheese sauce, dips

  • Takeaway condiment cups

Advantages

  • Compact footprint with high output

  • Handles wide viscosity range

  • Consistent filling and sealing quality

  • Reduced labor cost

  • Flexible for different cup sizes and sauces

Typical Line Integration

Cup Denester → Sauce Filling → Sealing → Capping → Date Coding → Cartoning

Important Tips

  • Use heated hopper for thick sauces (like cheese or mayo)

  • Ensure clean cup rims before sealing

  • Choose anti-drip nozzles for clean operation

  • Consider multi-lane machines for higher output

KIS-900 dipping sauce cups.jpg

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