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How to Pack Finger Biscuit and Dipping Chocolate Sauce in Cup

Views: 0     Author: Site Editor     Publish Time: 2025-08-07      Origin: Site

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Packing finger biscuits with dipping chocolate sauce in a cup is a popular format for snack products, especially for kids. Here's how to do it efficiently, whether manually or using an automatic machine.


1. Product Concept

A snack cup with 2 compartments:

  • One side: finger biscuits/sticks

  • Other side: dipping chocolate sauce
    → Sealed with a heat-sealable lid (foil or film).


2. Industrial Packing Process

A. Use a Compartment Cup

Use a custom two-compartment PP or PET plastic cup (or thermoformed tray).
One compartment holds the chocolate, one holds the biscuit sticks.


⚙️ B. Use a Cup Filling and Sealing Machine

Look for a dual-compartment cup filling and sealing machine. The process:

Step-by-Step Workflow:

  1. Cup Loading

    • Auto drop or manually load pre-formed cups onto the conveyor.

  2. Chocolate Dosing

    • A piston filler or heated pump doses a specific amount of chocolate into one compartment. Chocolate can be kept warm to maintain flow.

  3. Biscuit Loading

    • Use an auto pick-and-place unit or manually place biscuits into the second compartment.

  4. Lid Placing / Film Roll Sealing

    • Place a pre-cut foil lid or use roll film.

    • Heat-seal the entire cup.

  5. Date Coding & Ejection

    • Print expiry date and batch code.

    • Automatically eject to conveyor or collection tray.


Machine Types to Consider:

Machine TypeDescription
Rotary Cup Filling Sealing MachineCompact, good for medium-scale production
Linear Type Cup MachineHigher speed, multiple cups in a row
Customized Dual-Compartment Cup FillerSpecifically designed for this format
Manual Semi-Auto FillerFor small-scale production or testing

3. Packaging Materials

  • Cup material: PP or PET (food-grade)

  • Sealing film: Aluminum foil + PE, or PET + PP heat-sealable lidding film

  • Cartoning (optional): For multi-packs


Shelf Life Tips

  • Use MAP (modified atmosphere packaging) if shelf life is a concern.

  • Chocolate and biscuits must be dry and sealed to avoid moisture migration.

  • Optional: add drying sachet or barrier film to prolong crispness.


Would you like help sourcing a machine for this type of packing? Or a concept diagram?