Views: 0 Author: Site Editor Publish Time: 2026-03-18 Origin: Site
packing line for flakes packed in cups is a fully integrated system designed to automatically handle the complete process of filling, sealing, and final packaging of cereal flakes or snack flakes into cups with high efficiency and minimal manual labor. This type of line is widely used for products like cornflakes, oat flakes, chocolate flakes, granola, and other ready-to-eat cereals.
The full automatic line usually follows this sequence:
Cup Denester → Flakes Dosing/Filling → (Optional Topping or Sachet Adding) → Cup Sealing → Date Coding → Checkweighing → Cartoning/Case Packing
1. Cup Denester
Automatically separates and feeds empty plastic or paper cups onto the conveyor in a continuous flow.
2. Flakes Filling System
Uses a multi-head weigher (best for accuracy) or volumetric cup filler
Ensures gentle handling to reduce flake breakage
Adjustable for different portion sizes (e.g., 20g–100g)
3. Optional Add-ons
Sugar sachet / milk powder / spoon inserter
Nitrogen flushing (MAP) to extend shelf life
Dust extraction system for clean operation
4. Cup Sealing Machine
Applies roll film or pre-cut lids
Heat sealing ensures airtight, moisture-proof packaging
Compatible with paper cups or plastic cups
5. Coding & Inspection
Inkjet or thermal printer for date/batch
Checkweigher to ensure correct weight
Metal detector (optional for food safety)
6. End-of-Line Packaging
Automatic cartoning machine
Case packer and palletizing system (for large production)
High efficiency: Continuous automated production
Accurate filling: Minimal product giveaway
Product protection: Keeps flakes crisp and fresh
Labor saving: Reduces manual handling
Flexible: Works with different cup sizes and flake types
Breakfast cereal cups
Instant snack cups
Granola or healthy snack packaging
Kids snack packs with toppings
Small line: 2,000 – 6,000 cups/hour
Medium line: 6,000 – 12,000 cups/hour
High-speed multi-lane line: 12,000+ cups/hour
